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Electrode Wire For High Speed Machining【1-4 Pieces Per Package】

Electrode Wire For High Speed Machining

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  • 20kg Roll
  • 10kg Roll
  • 5kg Roll
  • Economy
  • Volume Discount

[C-Value]
· A solid support for cost reduction and increased productivity. Economy type approved for Japanese model plants.
[Features]
· High cost performance value with quality level equivalent to manufactured-brand products.
· Manufactured by factories equipped with the state-of-the-art equipment and technology, which also produce recommended wire from major manufacturers.
· High accuracy (3-5 µm) and high surface roughness (Ra: 0.3 µm) realized through stable machining performance.
· Excellent straightness and strength enable stable automatic wire connection.
· General-purpose type applicable to electric discharge machine of various brands such as Sodick, Mitsubishi, Agie Charmilles, etc.
[Applications]
· Electrode wire for use in wire-cutting electric discharge machines.
[Product Specifications]
· High-speed type with excellent electrical discharge characteristics, coated by a zinc-diffused layer.

(i)Caution

  • This product (BBHP) is not covered by the used bobbin collection service.
  • Customers are requested to dispose of the used bobbins.

PDF

110610011699_W1.jpg

110610011699_W2.jpg
Part Number
BBHP0.2-5-N
BBHP0.2-10-N
BBHP0.2-20-N
BBHP0.3-5-N
BBHP0.3-10-N
BBHP0.3-20-N
BBHP0.25-5-N
BBHP0.25-10-N
BBHP0.25-20-N
Part NumberNumber of pc(s). included in pkg.Minimum order quantityVolume DiscountDays to ShipWire Diameter
(mm)
Winding Weight
(kg)
Pieces/case
(Pieces)

4 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.254

2 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.2102
1 Piece(s)Available 16 Day(s) or more 0.2201

4 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.354

2 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.3102
1 Piece(s)Available 16 Day(s) or more 0.3201

4 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.2554

2 Pieces Per Package

1 Pack(s)Available 16 Day(s) or more 0.25102
1 Piece(s)Available 16 Day(s) or more 0.25201

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  1. 1
■ Electrode Wire Specification
order_110610011699.jpg
Model Number Reel Mass
(kg)
Without
Paraffin: N
Quantity
in 1 case
Wire diameter tolerance
(mm) 
Tensile strength
(MPa)
Conductivity
(%IACS)
Coefficient Extension Rate
(%)
Bobbin Color
 
Wire Diameter
BBHP0.25N4+0
-0.0015
≥900≥20% >1%Black
10N2+0
-0.0015
20N1+0
-0.0015
0.255N4+0
-0.0015
10N2+0
-0.0015
20N1+0
-0.0015
0.35N4+0
-0.0015
10N2+0
-0.0015
20N1+0
-0.0015
                                                               
[ ! ] 5 kg reels are not sold by the bobbin. Sold by the case.
[ ! ] Prices will be reviewed according to the market price fluctuation of raw materials. The review date is the first MISUMI business day of the month. The post-review price will be applied from orders placed on the review day. For the latest price information, please check part numbers page.

■ Bobbin Specifications

bobinshiyou_110610011699.jpg

■ Bobbin Size (mm)

W1.jpg

Specifications and Features EDM Wire

EDM Wire
  • Coating with a thick zinc-diffused layer enables high-speed machining with excellent discharge characteristics.
  • High accuracy (3-5 μm) and high surface roughness (Ra: 0.3 μm) realized through stable machining performance.
  • Excellent straightness and strength enable stable automatic wire connection.
  • General-purpose type applicable to electric discharge machines of various brands such as Sodick, Mitsubishi, Agie Charmilles, etc.

Performance/Effect Comparison with Regular Brass Wire

15-20% increase in efficiency compared with regular brass wire under the same conditions,
and over 30% improvement promised at the optimal working parameters.

EDM Wire

Example of Testing Condition for High-speed Machining EDM Wire

BBHP is a general-purpose product, widely applicable to electric discharge machines of various brands such as Sodick, Mitsubishi, Agie Charmilles, etc.
The following condition examples are reference values. Adjust conditions of use according to workpiece material and thickness, etc.

Condition Example 1 Sodick SL400G

Application ModelWorkpiece MaterialWorkpiece ThickneesWorkpiece ShapeWire DiameterMachining Method
SL400GSKD1150mm8 x 8mm punch0.25mmOverlay
Condition Example 1 Sodick SL400G
ApplicationSettingMachining Parameters
ONOFFIPHRPMAOSVVSFCWKWTWSWP
Brass Wire11323221502532284002516010963
BBHP11323221502532284002516010963
BBHP21320221502432084002516010963
BBHP31414221502441884002516010963
 First Cut TimeFirst Cut Speed Improvement Rate
Brass Wire0:14:15-
BBHP10:12:2914.15%
BBHP20:11:5020.42%
BBHP30:11:2025.74%

Condition Example 2 Sodick AQ400LS

Application ModelWorkpiece MaterialWorkpiece ThickneesWorkpiece ShapeWire DiameterMachining Method
AQ400LSSLD52mm8 x 8mm punch0.25mmoverlay
Condition Example 2 Sodick AQ400LS
ApplicationSettingMachining Parameters
ONOFFIPHRPMAOSVVSFCWKWTWSWP
Brass Wire11323221502532285002516013058
BBHP11323221502532285002516013058
BBHP21320221502432085002516013058
 First Cut TimeFirst Cut Speed Improvement Rate
Brass Wire0:14:24-
BBHP10:12:4013.68%
BBHP20:11:5720.50%

Condition Example 3 Mitsubishi FA10

Application ModelWorkpiece MaterialWorkpiece ThickneesWorkpiece ShapeWire DiameterMachining Method
FA10SKD1140mm6 x 6mm punch0.25mmoverlay
Condition Example 3 Mitsubishi FA10
ApplicationSettingMachining Parameters
V0IPOFFSASBSCSEVGWSWTPTLQLR
Brass Wire1161115111445121014149
BBHP1161115111445121014149
BBHP216111591441121014149
 First Cut TimeFirst Cut Speed Improvement Rate
Brass Wire0:08:17-
BBHP10:07:0915.85%
BBHP20:06:4722.11%

Condition Example 4 Agie Charmilles CUT E350

Application ModelWorkpiece MaterialWorkpiece ThickneesWorkpiece ShapeWire DiameterMachining MethodNumber of Cuts
CUT E350SKH-951mmPunch/Atypical shape0.25mmOverlay3 Cuts
ProductMachining ConditionTotal Machining TimeSpeed Improvement Rate
Brass WireAC Brass 900 0.251:36:00-
BBHPAC Cut VS+ 900 0.251:18:3422.19%

**GFMS CUT E350 built-in setting parameter for high-speed machining can be used directly. Fine adjustment may be required depending on the condition of the machine.

Basic Information

Paraffin N Overall Weight(kg) 20 Bobbin Color Black
Tensile Strength(MPa) 900 or more Wire Diameter Tolerance 0 to -0.0015 Conductivity(%) ≥20
Material Brass

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