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ALD600/900 Series D.P. Lube

ALD600/900 Series D.P. Lube

Lubricator with low lubricating oil consumption.
[Features]
· Centralized control of multi-point lubrication.
· Simplified oil feeding volume setting in which only the pressure differential is adjusted.
· Oil can be replenished by merely opening and closing the oil filler plug without stopping the air line.
· The condition of the generation of micromist can be checked from the oil filler port.
· Accessories: bracket / panel / float switch (for S1 and S2).

(i)Caution

  • See catalog for specification details.
  • Product images may be representative images. Refer to the catalog for details.

PDF

ALD600/900 Series D.P. Lube Specifications

ALDU600 (with panel) external appearance

ALDU600 (with panel) external appearance

Float switch specifications

  • Voltage: 200 V AC, 200 V DC
  • Max. contact capacity: 50 VA AC, 50 W DC
  • Max. operating current: 0.5 A AC, 0.5 A DC
  • Contact point: 1a, 1b
  • Level indication: bottom limit indication
DescriptionD.P. LubeD.P. Lube UnitNote 1)
ModelALD600ALD900ALDU600ALDU900
Port sizeNote 2)3/4
1
1 1/4
1 1/2
2
3/4
1
1 1/4
1 1/2
2
Applicable fluidsAir
Proof pressure1.5 MPa
Operating pressure range0.1 to 1.0 MPa0.15 to 1.0 MPa
Operating pressure differential range0.03 to 0.1 MPa
Recommended pressure differential0.05 MPa
Note 3)Pressure differential setting min. flow102 L/min (ANR)
Bowl capacity between levels (cm3)2,0005,0002,0005,000
Recommended lubricantType 1 turbine oil (additive-free) ISO VG32
Ambient temperature and working fluid temperature5 to 60°C
Bowl materialGlass fiber epoxy resin, polycarbonate
Weight (kg)8.921.311.1Note 4) (18.6)31.6 Note 4) (48.1)

Note 1) D.P. Lube Unit has an attached filter on the primary side of D.P. Lube.
Note 2) The port of D.P. Lube Unit is union.
Note 3) Condition: inlet pressure = 0.5 MPa, pressure differential = 0.05 MPa.
Note 4) Value in parentheses is weight with panel.

Outline dimensional drawing

 

(Unit: mm)

 

D.P. Lube / ALD600-□06 to 10, ALD900-□12 to 20 dimensional drawing

D.P. Lube / ALD600-□06 to 10, ALD900-□12 to 20 dimensional drawing

 

(Unit: mm)

 

ModelConnection port sizeABCDEBracket dimensions
FGHJK
ALD600-□06 to 103/4, 117517587.548713534432.5951455.5
ALD900-□12 to 201 1/4, 1 1/2, 2250250125639210416.501201448

 

(Unit: mm)

 

D.P. Lube Unit / ALDU600-□06 to 10, ALDU900-□12 to 20 dimensional drawing

D.P. Lube Unit / ALDU600-□06 to 10, ALDU900-□12 to 20 dimensional drawing

 

(Unit: mm)

 

ModelConnection port sizeABCDEFGHJKLMNPQRS
ALDU600-□063/4470430205001509014548734455.524.569.528917587.53062.5
ALDU600-□10113.678.2291.2
ALDU900-□121 1/4250250125639230120227639416.548518945325012533.233.2
ALDU900-□141 1/263945.594.5453
ALDU900-□20263914.5102.5476

Structural drawing

ALD600 structure drawing

ALD600 structure drawing

 
Circuit diagram: ALD900

Circuit diagram: ALD900

Component parts

NumberPart nameMaterial
ALD600ALD900
1BodyDie-cast aluminumCast aluminum
2Bottom coverAluminum diecastCast aluminum

Replacement parts

NumberPart nameMaterial
3Check valve assembly-
4Pilot body assembly-
5Bowl assemblyGlass fiber-inserted epoxy resin
6Lubrication plug assemblyZinc die-cast, NBR
7Pressure gauge (2 pcs.)-
8Bowl assembly-
9Seal (2 pcs.)NBR
10O-ringNBR
11SealNBR
12SealNBR
13Check valve assembly
(2 pcs.)
-
14Filter elementBronze

Piping Example

ALD600, ALD900 Series piping example

ALD600, ALD900 Series piping example

Circuit diagram

Circuit diagram: ALD600

Circuit diagram: ALD600

Circuit diagram: ALD900

Circuit diagram: ALD900

Circuit diagram: ALDU600

Circuit diagram: ALDU600

Circuit diagram: ALDU900

Circuit diagram: ALDU900

Precautions

Caution on Design

*Epoxy resin containing glass fiber and polycarbonate is used in some parts of D.P. Lube and D.P. Lube Unit. These units cannot be used in an environment or in a location that is exposed to synthetic oil, thinner, acetone, alcohol, organic solvents such as ethylene chloride, chemicals such as sulfuric acid or nitric acid, cutting oil, kerosene, gasoline, or a threadlock agent, etc., because they will be damaged.

Piping

  • *The drain pipe for the air filter in D.P. Lube Unit must have a minimum pipe inner diameter of ø6.5 and a maximum length of 5 m. Avoid using a riser pipe because it could cause the auto-drain to malfunction.
  • *If installing an air tank, install it on the IN side of D.P. Lube Unit. If it is installed on the OUT side, the micromist could be arrested by the air tank, which could lead to insufficient feeding of oil.

Mounting/Adjustment

  • *Provide about 30 cm of space above and below D.P. Lube or D.P. Lube Unit to facilitate their maintenance and inspection.
  • *When the line is stopped, do not adjust or set the differential pressure, as it could cause the differential adjustment valve to break.
  • *When setting the pressure differential, if there is a fluctuation in the operating flow rate, set the pressure differential to the lower flow rate range.

Maintenance and Inspection

*Before removing the oil filler plug, loosen it two and a half turns to completely release the pressure inside the case. This will prevent the oil filler plug from flying out.

*See the manufacturer's catalog for product information other than the above.

Part Number
10-ARP30-03G
20-ARP20-01BE1
20-ARP20K-01BG-3Y
21-ARP30-02B-R
21-ARP30-02BG-1Y
11294-70B
126046
126047
126060
126115AP
126140
ALD600-06
ALD600-06-S1
ALD600-06-S2
ALD600-06B
ALD600-06B-S1
ALD600-06B-S2
ALD600-10
ALD600-10-S1
ALD600-10-S2
ALD600-10B
ALD600-10B-S1
ALD600-10B-S2
ALD600-N06
ALD600-N06-S1
ALD600-N06-S2
ALD600-N06B
ALD600-N06B-S1
ALD600-N06B-S2
ALD600-N10
ALD600-N10-S1
ALD600-N10-S2
ALD600-N10B
ALD600-N10B-S2
ALD900-12
ALD900-12-S1
ALD900-12-S2
ALD900-12B
ALD900-12B-S1
ALD900-12B-S2
ALD900-14
ALD900-14-S1
ALD900-14-S2
ALD900-14B
ALD900-14B-S1
ALD900-14B-S2
ALD900-20
ALD900-20-S1
ALD900-20-S2
ALD900-20B
ALD900-20B-S1
ALD900-20B-S2
ALD900-N12
ALD900-N12-S1
ALD900-N12-S2
ALD900-N12B
ALD900-N12B-S1
ALD900-N12B-S2
ALD900-N14
ALD900-N14-S1
Part NumberMinimum order quantityVolume DiscountDays to ShipOil Storage Capacity
(cm3)
IN Side, Connection Type IN Side, Plumbing Thread Nominal Drain Exhaust Case OUT Side, Connection Type OUT Side, Plumbing Thread Nominal Min. Dripping Flow Rate
(l/min)
Flow Direction Size of Body Accessory Float switch Type Type Compatible model
1 Piece(s) 15 Day(s) ------------Replacement PartsBowl assemblyALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsValve guide assembly (Use 2 pcs.)ALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsValve guide assembly (Use 2 pcs.)ALD600
1 Piece(s) 15 Day(s) ------------Replacement PartsBowl assemblyALD600
1 Piece(s) 15 Day(s) ------------Replacement PartsCheck valve assemblyALD600
1 Piece(s) 15 Day(s) ------------Replacement PartsFilter elementALD600, ALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsPackingALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsPackingALD600, ALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsSeal (2 pcs.)ALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsLubrication plug assemblyALD600, ALD900
1 Piece(s) 15 Day(s) ------------Replacement PartsSeal (2 pcs.)ALD600
1 Piece(s) 20 Day(s) 2,000Rc3/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 2,000Rc3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000Rc3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000Rc3/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BBracketNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000Rc3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000Rc3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc3/4102[(Right)] Left→Right1BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000Rc1[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BNoneNoneD.P. Lube (single unit)--
1 Piece(s) 40 Day(s) 2,000Rc1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000Rc1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000Rc1[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BBracketNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000Rc1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000Rc1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1102[(Right)] Left→Right1BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT3/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BNoneNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000NPT3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT3/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BBracketNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 2,000NPT3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT3/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT3/4102[(Right)] Left→Right1BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT1[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1102[(Right)] Left→Right1BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1102[(Right)] Left→Right1BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1102[(Right)] Left→Right1BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT1[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1102[(Right)] Left→Right1BBracketNoneD.P. Lube (single unit)--
1 Piece(s) Quote 2,000NPT1Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1102[(Right)] Left→Right1BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc1 1/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BBracketNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/4102[(Right)] Left→Right2BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc1 1/2[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc1 1/2[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BBracketNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc1 1/2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc1 1/2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc1 1/2102[(Right)] Left→Right2BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc2[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BNoneNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc2[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BBracketNoneD.P. Lube (single unit)--
1 Piece(s) 20 Day(s) 5,000Rc2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000Rc2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateRc2102[(Right)] Left→Right2BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BNone1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BNone1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BBracketNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BBracket1b (without oil ON)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/4Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/4102[(Right)] Left→Right2BBracket1a (without oil OFF)D.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/2[Not Provided] No[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/2102[(Right)] Left→Right2BNoneNoneD.P. Lube (single unit)--
1 Piece(s) Quote 5,000NPT1 1/2Float switch[Plastic] Glass Fiber Epoxy Resin, PolycarbonateNPT1 1/2102[(Right)] Left→Right2BNone1b (without oil ON)D.P. Lube (single unit)--

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