DF11 Series 2‑mm Grid Double-Row Connector (UL/CSA Standard Certified Product)

Brand :

HIROSE ELECTRIC

Caution

Product Description

[Features]
· The contact configuration has been condensed into 2 rows with a 2-mm pitch and 5-mm width.
· Allows for twice the number of signals with the same amount of space as a conventional 2‑mm pitch single-row connector.
· Available with either crimped or IDC contacts. Board-to-cable, in-line and board-to-board connector types are also available, enhancing board design flexibility.
· Choose from gold or tin plating to match application. SMT-compatible products are also available.
· Accommodates 22 AWG to 30 AWG wires even with a compact 2‑mm double-row design.
· Reduce man-hours and eliminate manual work processes for easy wiring by using a fully-automatic IDC machine, even for tedious multi-harnessing (branch wire connections).
[Applications]
· For all types of OA equipment, including copy machines and printers.

2‑mm Grid Double-Row Connector (UL/CSA Standard Certified Product)

The DF11 Series is ideal for all types of OA equipment including copiers and printers

Specifications of DF11 Series 2‑mm Pitch Board-to-Cable Connectors (Double-Row Connector Type)

Product Standards

Rating	Rated current (Note 1)	Crimp	Wire size		AWG 22 to 26: 2 A AWG 28: 1 A AWG 30: 0.5 A	Operating Temperature Range	-30 to 85°C (Note 2)
		Crimp	Wire size		AWG 22 to 26: 2 A AWG 28: 1 A AWG 30: 0.5 A	Operating humidity range	40 to 80%
		Insulation displacement	Wire size		AWG 26: 1 A	Storage temperature range	-10 to 60°C (Note 3)
	Rated voltage	Crimp	250 V AC	Insulation displacement	100 V AC	Storage humidity range	40 to 70% (Note 3)

UL-CSA Safety Standard Certified Standard Values
Rating	Rated Current	Wire size	AWG 22: 2 A AWG 24 to 28: 1 A AWG 30: 0.5 A
Rating	Rated voltage	30 V AC

UL/CSA safety standard File No.
UL: E52653 / CSA: LR95109

Item	Standard	Conditions
1. Insulation resistance	1,000 MΩ or more	Measure at 500 V DC
2. Withstand voltage	There shall be no flashover or dielectric breakdown.	Energize at 650 V AC for 1 min.
3. Contact resistance	30 mΩ or less	Measure at 100 mA
4. Single unit insertion/extraction force	Min. 0.3 N (30 gf), Max. 4.4 N (450 gf)	Measure using a steel pin of □0.5 ±0.002 mm
5. Vibration resistance	There shall be no discontinuity for 1 μs or greater.	Frequency: 10 to 55 Hz, Single amplitude: 0.75 mm, Three directions, 2 hours
6. Humidity resistance	Contact resistance: 30 mΩ or less, Insulation resistance: 500 MΩ or more	Leave at temperature 40°C ±2°C and humidity 90 to 95% for 96 hours
7. Temperature cycle	Contact resistance: 30 mΩ or less, Insulation resistance: 1,000 MΩ or more	(-55°C: 30 mins > 5 to 35°C: 10 mins > 85°C: 30 mins > 5 to 35°C: 10 mins) 5 cycles
8. Durability (Mating / Un-mating)	Contact resistance: 30 mΩ or less	Tin-plated: 30 times		Gold-plated: 50 times
9. Solder heat resistance	No melting of resin parts affecting performance.	DIP type	Flow: 260°C for 10 seconds		Manual solder: Soldering iron temperature of 300°C for 2 seconds
9. Solder heat resistance	No melting of resin parts affecting performance.	SMT type	Reflow: Using the recommended temperature profile		Manual solder: Soldering iron temperature of 300°C for 3 seconds

(Note 1) The rated current may vary depending on the wire size used. Only the rating of the header is 2 A.
(Note 2) This includes temperature increases caused by the flow of current.
(Note 3) The term "storage" refers to products stored for long periods of time prior to mounting and use. The operating temperature and humidity range are applicable in a non-energized state after board mounting.
(Note 4) Information contained in this catalog represents general requirements for this product series.

Materials

Product	Part Name	Materials	Finish	UL Standard
Crimp socket	Insulator	Polyamide resin	Black	UL94V-0
Crimp contacts for sockets	Contacts	Phosphor bronze	Tin plating or gold plating	-
ID socket	Insulator	Polyamide resin	Black	UL94V-0
ID socket	Contacts	Phosphor bronze	Tin plating	-
Receptacle	Insulator	Polyamide resin	Black	UL94V-0
Receptacle	Contacts	Phosphor bronze	Tin plating or gold plating	-
Pin header	Insulator	Polyamide resin	Black	UL94V-0
Pin header	Contacts	Brass	Tin plating or gold plating	-
SMT pin header	Insulator	Polyamide resin	Beige	UL94V-0
	Contacts	Brass	Tin plating or gold plating	-
	Bracket	Brass	Tin plating	-
In-line plug	Insulator	Polyamide resin	Black	UL94V-0
In-line plug contact	Contacts	Phosphor bronze	Tin plating or gold plating	-
In-line adapter	Insulator	Polyamide resin	Black	UL94V-0
In-line adapter	Contacts	Brass	Tin plating	-

Product Features

List of Product Features

This product is a 4-wall box type equipped with a mis-insertion prevention rib, simple lock, and a rib for preventing erroneous insertion and erroneous insertion between dissimilar contacts.

Features of DF11 Insulation Displacement Machine (Single Core Punching Full Automatic ID Machine AM700/DF11)

Five main features of AM700/DF11 insulation displacement machine

1. Multi-harnessing (branch wire connections) can be performed.
2. Significantly reduced setup time. (10 mins. or less)
3. Space-saving design. (Approximately half the size of previous machines)
4. Low cost, meaning low initial risk when introducing.
5. Harness data can be saved to floppy disk, meaning changes can be made easily.

Summary
Since DF11 insulation displacement allows for double row insulation displacement with a single part, harnessing work is performed to complete with machine-based termination only. Furthermore, because there is only one part, inventory control is easy.

Product Usage Precautions

1. Recommended temperature profile (SMT)

(Note 1) The same conditions can be applied twice. However, the temperature between the 1st and 2nd cycles should be returned to room temperature.
(Note 2) The temperature profile indicates the board surface temperature at the point of contact with the connector lead part.
(Note 3) These conditions shall be applied to embossed packaged items (moisture-proof packaging.) (Within 168 hours of unsealing)

(Note 4) These conditions are applied to embossed packaged items without moisture-proof packaging and embossed packaged items that have been removed from moisture-proof packaging for 168 hours or more.

2. Recommended manual soldering conditions (SMT)

Soldering iron temperature: 290°C ±10°C
Soldering time: 2 seconds or less

3. Recommended screen thickness (SMT)

0.15 to 0.2 mm

4. Board warpage (SMT)

Max 0.03 mm in the connector center area, based on both connector edges

5. Recommended soldering conditions (DIP)

Flow conditions for automatic soldering devices
Solder temperature: 250°C ±5°C, Soldering time: within 10 seconds
Manual soldering conditions
Soldering iron temperature: 290°C ±10°C, Soldering time: within 2 seconds