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Phoenix Face Milling Machine, Insert for Octagon Type and Bore Type

Phoenix Face Milling Machine, Insert for Octagon Type and Bore Type

OSG

OSG

It is so shaped as to combine high stiffness and sharp cutting performance due to the negative blade shape and positive relief angle.

PDF

Part Number

Configured Part Number is shown.

Product features and specifications

Basic specifications and features of the product

Insert shape

A shape that combines high stiffness and sharp cutting edge due to the negative rake angle and positive relief angle

  • Economical specifications with 8 corners on front and back (16 corners in total). Maximum notch 3.5 mm
  • Surface roughness is improved by the shape of the wiper edge. Wiper edge = 2 mm
  • It is possible to suppress variations by matching the numbers of each insert.
Product features / specification 1 of Phoenix face milling machine, insert for octagon type and bore type
Product features / specification 2 of Phoenix face milling machine, insert for octagon type and bore type

Performance/test information

Roughing process of hydraulic valve parts
The workpiece shape had many holes so a severe intermittent processing was required. Stable machining was possible even under high-speed conditions in such a machining environment, the durability per corner has been greatly improved, and now cost reduction can be expected.

Tools to usePAO06R160M50.8W-20
(φ160 × 20 flutes)		Products made by other manufacturers
Insert used
(grade)		OZKU060508SR-GM (XC1015)Carbide coating insert
Work materialFCD600
Cutting speed250 m/minute (500 minutes^-1)
Feed speed3,000 mm/minute (0.3 mm/t)
Depth of cutap = 3 mm, ae = 120 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Performance / test information 1 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Performance / test information 2 of Phoenix face milling machine, insert for octagon type and bore type

Photograph of insert after processing 16 workpieces / main cutting edge wear

Roughing of machine parts
Since the cutting force can be kept low, stable machining can be performed by increasing the efficiency by 1.8 times. An additional 1.5 times more durability was obtained.

Tools to usePAO06R125M38.1-12
(φ125 × 12 flutes)		Products made by other manufacturers
Insert used
(grade)		OZKU060508SR-GM (XC1015)Carbide coating insert
Work materialFC250
Cutting speed200 m/minute (500 minutes^-1)157 m/minute (400 minutes^-1)
Feed speed1,800 mm/minute
(0.3 mm/t)		1,000 mm/minute
(0.3 mm/t)
Depth of cutap = 2 mm, ae = 90 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Performance / test information 3 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Roughing of hydraulic valves
Previously, a single-sided 8-corner specification type was used, but with PAO, the number of usable corners has doubled and the corner unit price has been reduced. In addition, the cutting amount can be increased by 25%, and the durability has doubled.

Tools to usePAO06R125M38.1-12
(φ125 × 12 flutes)		Products made by other manufacturers
Insert used
(grade)		OZKU060508SR-GM (XC1015)Carbide coating insert
Work materialFCD500
Cutting speed150 m/minute (380 minutes^-1)150 m/minute (300 minutes^-1)
Feed speed900 mm/minute
(0.2 mm/t)		720 mm/minute
(0.27 mm/t)
Depth of cutap = 3 mm, ae = 50 to 80 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Performance / test information 4 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Long lifespan machining of Inconel 718
Other companies' products had chipping and defects at an early stage, but PAO (XC5040) was able to improve durability by approx. 4 times by suppressing wear.

Tools to usePAO06R125M38.1-12
(φ125 × 12 flutes)		Products made by other manufacturers
Insert used
(grade)		OZKU060508ER-SM
(XC5040)		Double-sided insert
Work materialInconel 718
Cutting speed40 m/minute (100 minutes^-1)
Feed speed120 mm/minute (0.1 mm/t)
Depth of cutap = 1.5 mm, ae = 50 mm
Cutting OilWater-soluble cutting oil
Machine usedVertical machining center (BT50)
Performance / test information 5 of Phoenix face milling machine, insert for octagon type and bore type

2 m at the time of processing / cutting chips

Roughing of the press mold reference surface
With the conventional product, defects frequently occurred due to severe intermittent processing and poor machinability. The high stiffness GR breaker has enabled stable processing and improved durability.

Tools to usePAO06R100M31.7-10
(φ100 × 10 flutes)
Insert used
(grade)		OZKU060508SR-GR (XC1015)
Work materialEquivalent to FCD500
Cutting speed150 m/minute (477 minutes^-1)
Feed speed1,400 mm/minute (0.3 mm/t)
Depth of cutap = 3 mm, ae = 60 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Processing time2 hours 30 minutes
Performance / test information 6 of Phoenix face milling machine, insert for octagon type and bore type

2 hours 30 minutes at the time of processing

Drawing

Drawing 1 of Phoenix face milling machine, insert for octagon type and bore type

Recommended cutting conditions

Recommended cutting condition table

Recommended cutting condition 1 of Phoenix face milling machine, insert for octagon type and bore type

Precautions for cutting conditions

  • The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material

Recommended cutting condition 2 of Phoenix face milling machine, insert for octagon type and bore type

GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · SM: For heat-resistant alloys

Selection support information

Selection support information

Face milling machine, octagon type, bore type, PAO BORE

Type 1

Selection support information 1 of Phoenix face milling machine, insert for octagon type and bore type

Power screw specification / with oil hole

Type 2

Selection support information 2 of Phoenix face milling machine, insert for octagon type and bore type

With lubrication hole

Type 3

Selection support information 3 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Screw mount type

Tool No.NominalOuter diameter
DC		Cutter outer diameter
DCX		Number of flutes
ZEFP		Cutter height LFBoss diameter
DCSFMS		Hole diameter
DCON		Flange keywayAPMXWeight
(kg)		Shape type
Width
KWW		Depth b
7802020PAO06R050M22-55060.2540452210.46.33.50.351
7802021PAO06R063M22-76373.2740502210.46.33.50.512
7802022PAO06R080M25.4-88090.28506025.49.563.51.052
7802023PAO06R100M31.7-10100110.210507031.7512.783.51.513
7802024PAO06R125M38.1-12125135.212639038.115.9103.52.983

Type 4

Selection support information 4 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Type 5

Selection support information 5 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Wedge stop type

Tool No.NominalOuter diameter
DC		Cutter outer diameter
DCX		Number of flutes
ZEFP		Cutter height LFBoss diameter
DCSFMS		Hole diameter
DCON		Flange keywayAPMXWeight
(kg)		Shape type
Width
KWW		Depth b
7802089PAO06R100M31.7W-14100110.214507031.7512.783.51.374
7802091PAO06R125M38.1W-17125135.217639038.115.9103.52.814
7802093PAO06R160M50.8W-20160170.2206310050.819113.54.504
7802095PAO06R200M47.6W-25200210.2256315047.62525.4143.57.755
30
45
60
  1. 1
Part Number
OZKU060508SR-GL-XC3020
OZKU060508SR-GL-XC3030
OZKU060508SR-GL-XP2025
OZKU060508SR-GL-XP2040
OZKU060508SR-GL-XP3025
OZKU060508SR-GL-XP3035
OZKU060508SR-GM-XC3020
OZKU060508SR-GM-XC3030
OZKU060508SR-GM-XP2025
OZKU060508SR-GM-XP2040
OZKU060508SR-GM-XP3025
OZKU060508SR-GM-XP3035
Part NumberMinimum order quantityVolume DiscountDays to ShipWork Material Data for CAM / Tool Management Software Material Type Nominal Tool No Availability of CAD Data
(2D/3D)
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXC3020OZKU060508SR-GL78270632D/3D
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXC3030OZKU060508SR-GL78250632D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless SteelzollerXP2025OZKU060508SR-GL78260632D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Heat-Resistant Alloy, Titanium AlloyzollerXP2040OZKU060508SR-GL78130632D/3D
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXP3025OZKU060508SR-GL78280632D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast IronzollerXP3035OZKU060508SR-GL78140632D/3D
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXC3020OZKU060508SR-GM78270622D/3D
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXC3030OZKU060508SR-GM78250622D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless SteelzollerXP2025OZKU060508SR-GM78260622D/3D
10 Piece(s) 8 Day(s) or more Steel / Stainless Steel-XP2040OZKU060508SR-GM7813062-
10 Piece(s) 12 Day(s) or more Steel / Cast IronzollerXP3025OZKU060508SR-GM78280622D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast Iron-XC1015OZKU060508SR-GM7814062-

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  1. 1
 

Basic Information

Shape (First Character in Model Number) O (Octagonal) Clearance Angle Others Dimensions Inscribed Circle Diameter B(mm) 17.1
Dimension Thickness T(mm) 5.66 R(mm) 0.8 Sub Blade B(mm) 2
Material Coating Number of Teeth 16 Blade Length(mm) 6

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Specification/Dimensions

  • Data for CAM / Tool Management Software

    • zoller

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  • Material Type

    • XC1015
    • XP1020
    • XP2025
    • XP2040
    • XC3020
    • XP3025
    • XC3030
    • XP3035

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  • Nominal

    • OZKU060508SR-GL
    • OZKU060508SR-GM
    • OZKU060508SR-GR

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  • type

    • OZKU

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  • Work Material

    • Steel
    • Stainless Steel
    • Cast Iron
    • Heat-Resistant Alloy, Titanium Alloy

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  • CAD

    • 2D
    • 3D

    Clear

Days to Ship

    • All
    • 8 Day(s) or Less
    • 12 Day(s) or Less

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