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Counterbore Cutter PZAG Insert

Counterbore Cutter PZAG Insert

Square type insert with 4-corner specifications. The muscle breaker achieves outstanding cutting chip separation capability.

(i)Caution

  • For some items, the data for CAD and CAM / tool management software may not be available when you wish to download them. In that case, please use the download button after selecting the data in the "CAD data" item (2D/3D) or "CAM / tool management software data" under the narrowing down conditions.

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Product features and specifications

Basic specifications and features of the product

Features

Feature 1 of counterbore cutter, PZAG insert
Feature 2 of counterbore cutter, PZAG insert

Cutting chip breaking capacity is the most important because counterbore processing is done by continuous cutting

  • Achieves outstanding cutting chip breaking capacity with a muscle breaker that is greatly raised against the cutting edge

 

Rich lineup

Size lineup that matches dimensional standard for the counterbore of hex socket head cap screws (compatible with bolt screw sizes M8 to M52)

Feature 3 of counterbore cutter, PZAG insert

Performance/test information

■Processing data

Counterbore processing of S50C

Processing data 1 of counterbore cutter, PZAG insert

In counterbore processing for M16 hex socket head cap screws, fragmented cutting chips were discharged and stable continuous processing was possible.

 

Counterbore processing of SS400 large parts

Processing data 2 of counterbore cutter, PZAG insert

Drawing

Processing data 2 of counterbore cutter, PZAG insert

Type 1

Processing data 2 of counterbore cutter, PZAG insert

Type 2

Recommended cutting conditions

Recommended cutting condition table

Common for counterbore processing and plunge processing

Processing data 2 of counterbore cutter, PZAG insert

Precautions for cutting conditions

1. This cutting condition standard table shows general values at actual cutting speed. Please adjust appropriately according to the processing environment.
2. When installing the insert, remove scratches and dirt, and then install it firmly.
3. Hold the work material firmly so that it does not deform, bend, or vibrate.

Compatible work material

Compatible work material of counterbore cutter, PZAG insert

Selection support information

Recommended material for each work material

Recommended material of counterbore cutter, PZAG insert

◎: First recommended material, O: Second recommended material

Counterboring cutter, straight shank type, PZAG SS

Selection support 1 of counterbore cutter, PZAG insert

Type 1

Selection support 2 of counterbore cutter, PZAG insert

Type 2

Tool No.NominalOuter diameter
Dc
Number of flutes
Z
Overall length
L
Body length
Lf
Effective processing
depth le
Shank diameter
Ds
Shank length
ls
Minimum
Pilot hole diameter
*1)
ae
*2)
Compatible
insert
Shape
Type
7832100PZAG04R014SS20-21421003021207064(1)1
7832101PZAG06R0175SS20-217.510535265.56(2)
7832102PZAG06R020SS20-22011040308
7832103PZAG06R023SS25-2231255034.5257511
7832104PZAG09R026SS25-226130553989(3)
7832105PZAG09R029SS32-2291406043.5328011
7832106PZAG09R032SS32-232145654814
7832107PZAG09R035SS32-2351507052.5172
7832108PZAG09R039SS32-2391608058.521
7832109PZAG09R043SS32-2431709064.525
7832110PZAG09R048SS32-2481801007230

(1) to (3) are equivalent to the compatible insert numbers in the parts table.

*1) Indicates the minimum value of the pilot hole when performing counterbore processing.

Counterboring cutter, bore type, PZAG BORE

Selection support 3 of counterbore cutter, PZAG insert
Tool No.NominalOuter diameter
Dc
Number of flutes
Z
Cutter
height Lf
Effective
processing depth le
Boss diameter
Db
Hole diameter
d
Hole diameter depth lFlange keywayMinimum
Pilot hole diameter
*1)
ae Note 2)
(max)
Compatible
insert
Width aDepth b
7832111PZAG13R054M22-4544633545222110.46.32912.5(4)
7832112PZAG13R058M22-4583833
7832113PZAG13R062M22-4624137
7832114PZAG13R067M22-4674442
7832115PZAG13R072M22-4724747
7832116PZAG17R076M22-476504416(5)
7832117PZAG17R082M22-4825450

(4) and (5) are equivalent to the compatible insert numbers in the parts table.

*1) Indicates the minimum value of the pilot hole when performing counterbore processing.
*2) Maximum depth of cut during plunge processing (ae)
Selection support 4 of counterbore cutter, PZAG insert

*) 2

Part

Selection support 5 of counterbore cutter, PZAG insert

Please purchase the wrench separately.

Part Number
ZPNT040104ER-XC8035
ZPNT040104ER-XP8030
ZPNT060204EN-XC8035
ZPNT060204EN-XP8030
ZPNT130504EN-XC8035
ZPNT130504EN-XP8030
ZPNT170608EN-XC8035
ZPNT170608EN-XP8030
Part NumberMinimum order quantityVolume DiscountDays to ShipWork Material Material Type Nominal Dimension A
(mm)
Dimension B
(mm)
Thickness T
(mm)
Corner R
(mm)
Tool No Availability of CAD Data
(2D/3D)
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast IronXC8035ZPNT040104ER6.354.451.760.478151012D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast Iron / Non-Ferrous Metal / Heat-Resistant Alloy, Titanium AlloyXP8030ZPNT040104ER6.354.451.760.478141012D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast IronXC8035ZPNT060204EN6.956.952.930.478151032D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast Iron / Non-Ferrous Metal / Heat-Resistant Alloy, Titanium AlloyXP8030ZPNT060204EN6.956.952.930.478141032D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast IronXC8035ZPNT130504EN13.9213.925.460.478151092D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast Iron / Non-Ferrous Metal / Heat-Resistant Alloy, Titanium AlloyXP8030ZPNT130504EN13.9213.925.460.478141092D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast IronXC8035ZPNT170608EN17.8517.856.310.878151112D/3D
10 Piece(s) 12 Day(s) or more Steel / Stainless Steel / Cast Iron / Non-Ferrous Metal / Heat-Resistant Alloy, Titanium AlloyXP8030ZPNT170608EN17.8517.856.310.878141112D/3D

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Basic Information

Shape (First Character in Model Number) Others Clearance Angle P (11°)

Tech Support